Ford zf5 transmission

Explore detailed insights on ZF transmission maintenance, operation, diagnosis, testing, and more. Find essential information for vehicles with 7.3L Diesel Engine. ... NOTE: For vehicles equipped with the 7.3L Diesel Engine, this transmission requires use of synthetic MERCON® (Ford part number E6AZ-19582-B, or equivalent meeting Ford ...

ZF5 Won’t Go Into Gear (SOLVED!); I got a 92 7.3 with a zf5, and am working on my father’s 96 7.3 that has a swapped S 5-42 ZF5 from 1989 (auto from the factory). It has always had a way shorter range of motion, as well as when the master cylinder pushrod is all the way out and the clutch is in its resting position, the pedal is way lower ...The ZF S5-42 is built in both a 2 wheel drive and 4 wheel drive version with gas and diesel designs. ZF first introduced the S5-42 in 1987 and was used in the Ford F250, F350, F450 and Super Duty trucks until 1994. All gears on the S5-42 are fully synchronized with an input torque rating of 420 ft-lb.Reman Ford ZF Manual Transmission Diesel 5 Speed 1987-1992 F250 F350 4x2 2WD. Opens in a new window or tab. Remanufactured. 5.0 out of 5 stars.Nov 19, 2011 · ZF5 swap into 6.9 IDI. So I've been doing some reading on here and from what I understand a ZF5 is basically a direct bolt in in place of the T19 4spd. All I would need are the hydro's and 7.3 bell housing, dual mass flywheel and clutch if I am understanding everything correctly. My T19 I kinda have to shift like I'm driving a big rig and match ... Aug 8, 2023 · Hey all, I got a 92 7.3 with a zf5, and am working on my father’s 96 7.3 that has a swapped S 5-42 ZF5 from 1989 (auto from the factory). It has always had a way shorter range of motion, as well as when the master cylinder pushrod is all the way out and the clutch is in its resting position, the pedal is way lower than the brake, doesn’t seem to ever go all the way back out vs the clutch ... The trans came factory filled with Castrol SYNTHETIC ATF Mercon. It was green in color. It holds 6.8 QUARTS. The T-case used regular ATF Mercon 2 QUARTS. The rear diff (sterling 10.25) used 75w-90 or 75w-140. If you have a limited slip, add the friction modifier if using regular oil.

19 Dec 2022 ... Peterson auto•29K views · 25:01. Go to channel · Ford ZF5 Transmission Pops out of Reverse. Watch Wes Work•189K views · 16:41. Go to channel&nb...Oct 11, 2010 · Reply Like. 1994.5 - 1997 7.3L Power Stroke Diesel - 1997 E4OD to ZF5 swap questions (NOW COMPLETE) - Well I got to say great fourm, I have done alot of reading on this topic, and I have found alot of answers this is basically to clear up a few questions I have. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D... These quality ZF547 manual transmission parts and rebuild parts kits are designed to be top of the line. We have included information on how to identify individual transmissions, application information, model year, detailed kit and part availability by transmission type. ZF transmissions are covered in this section, rear wheel drive (RWD).If you want to use the ZF 5-speed behind an F250 that had a T-18 ot T-19 BW 4-speed (or a C6) then the simplest way is to use all the ZF 5-speed power train parts aft of the crankshaft flange, meaning use the 12-inch flywheel, clutch and pressure plate that is used with the ZF 5-speed (there are alternate ways but this is probably the easiest).Transmission removal and rebuild ZF5. Hey guys, I've had my truck about 2 years, and finally sick enough of the bad syncros to take it out and go through it. I also think I might have a bad bearing because it pops out of 4th gear once and a while. its 7PM and I'm just about to roll the truck into the shop and start tearing it down.Received 30 Likes on 21 Posts. ZF5 Transmission Noise. I've just noticed a strange noise that appears to be coming from the transmission. It is present at all times but not in 4th gear or when you press in the clutch. I tried to capture it on a video. Hopefully you can hear it. '97 Powerstroke Transmission Noise.If you want to use the ZF 5-speed behind an F250 that had a T-18 ot T-19 BW 4-speed (or a C6) then the simplest way is to use all the ZF 5-speed power train parts aft of the crankshaft flange, meaning use the 12-inch flywheel, clutch and pressure plate that is used with the ZF 5-speed (there are alternate ways but this is probably the easiest).

ZF6 Manual transmission fluid. So it's been a few years since this discussion has taken place, and the ZF6 is not as popular or common of a transmission as it used to be. The Haynes manual calls for Mercon V in the ZF6 manual transmission. The specifications and ratings for automotive fluids are constantly changing.3 Feb 2020 ... Add a comment... 25:01 · Go to channel · Ford ZF5 Transmission Pops out of Reverse. Watch Wes Work•188K views · 20:05 · Go to channel &mi...normal ratings are between 50% and 75% on most things. so if the trans is rated for 470 torque, it should handle 750 to 800 torque with no problems. Hadn't actually thought of that. Thanks TJC! 1994.5 - 1997 7.3L Power Stroke Diesel - ZF-5 power capacity.Received 6 Likes on 4 Posts. Yup. (the year in this case does not matter) I just put a ZF-5 together for a new Crew cab project, and it bolted right up to a twin sticked 205. You will have to grind the adapter a little to add some clearance for the shift rail though. Goes together like butter. Fords have an advantage over other manufacturers ...If the noise changes or disappears, the noise may be amplified by the vibration of the engine. Drive under the same condition again. Press the clutch pedal in and shift into neutral. Release the clutch while the truck is coasting down the road. Evaluate the noise, as the rear axle assembly (4006) turns the mainshaft.

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The Ford ZF5 transmission is a heavy-duty, five-speed manual gearbox commonly found in Ford F-250 and F-350 trucks. It is known for its durability and smooth shifting capabilities. Understanding the different parts and components of this transmission can help in diagnosing and repairing any issues that may arise.The Ford ZF5 transmission is a heavy-duty, five-speed manual gearbox commonly found in Ford F-250 and F-350 trucks. It is known for its durability and smooth shifting capabilities. Understanding the different parts and components of this transmission can help in diagnosing and repairing any issues that may arise.Scientists are still learning about Covid-19 vaccines' full potential in stopping the pandemic. This week, the US Centers for Disease Control and Prevention put out interim public...Reply Like. 1994.5 - 1997 7.3L Power Stroke Diesel - 1997 E4OD to ZF5 swap questions (NOW COMPLETE) - Well I got to say great fourm, I have done alot of reading on this topic, and I have found alot of answers this is basically to clear up a few questions I have. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D...5 Sept 2021 ... Comments49 ; FORGOTTEN 1986 Ford F250 Get's a MANUAL ZF5 SWAP! Thecraig909 · 44K views ; My Go To Mods For IDI Diesel Fords [Turbos, ZF5 Trans Swap].

Clutch, Transmission, Differential, Axle & Transfer Case - ZF-5 Popping out of gear - I have a 1997 F350 4x4 with a 460 and a 5spd. The truck is very clean and only has 26,xxx miles. Every now and then; with a load in tow or empty, taking off fast or slow, the tranny will pop out of low 1st gear...sort of scares me...Location. Phoenix, AZ. OK guys, it's time to put clean oil in the old ZF-5. Question is, what do I put in for oil that works best. 210,000 miles on the trans and it's still working good. Like to keep it that way. Any tips and tricks for how to fill it, what to use for oil, anti friction additives, or any other guidance would be appreciated.zf s5-42 s5-47 s5-47m s6-650 s6-750 transmission drain or fill plug with o-ring m22x1.75 fits ford f250 f350 f450 f550 '87+ & gm '01-'07 (0501209879) ZF ORIGINAL EQUIPMENT $12.77 $15.99ZF 6-speed manual transmissions are available standard on GM trucks with 6600 Duramax, and 8100 Vortec engines, and Ford trucks with 5.4L V8, 6.8L V10 and PowerStroke 6.0L engines. And from what I've read off of Fords web site, the ZF 6 speed manual will be offered standard behind their new '08 6.4L diesel putting out some 650lb ft …Advertisement The three-phase power leaves the generator and enters a transmission substation at the power plant. This substation uses large transformers to convert or "step up" th...ZF5 (S5-47) Rebuild. tapered roller bearings, caged gear bearings, and oil seals. First, drain the transmission. Then, remove the shift tower housing from the transmission case. Then, punch a hole. in and pry out the three cup plugs that hold the shift rail detent springs in the case. Remove the springs and you can.14 Jun 2020 ... My experience with swapping out a T19 4 speed to a ZF5 5 speed manual transmission in a 7th generation Ford truck chassis.19 Dec 2022 ... Peterson auto•29K views · 25:01. Go to channel · Ford ZF5 Transmission Pops out of Reverse. Watch Wes Work•189K views · 16:41. Go to channel&nb...With shipping and all, from "Ford" the "inner lever boot" cost almost $30. and it's just the rubber part even tho their pictures show the metal part. attached. F4TZ-7277-A. There's a part left out of most ZF S5-42 exploded diagrams but Ford's. diagrams have it but they had to add a number for it between 38 and 39.Im wondering what ZF-5 most people use and like best. This is what i have found so far as far as ratio's. 87-95 zf5 s42 trans have higher 1st and reverse. 96-97 zf5 s47 trans have lower 1st and reverse. s47 gear ratios.13 Aug 2009 ... Ford ZF 4x4 5-speed for sale- complete with all parts- SmallBlock 302 351w Up for sale is a Ford ZF manual trans out of an 89 F-250 4x4 with a ...

The Ford ZF5 and ZF6 line uses a tapered input bearing for added strength. General Motors used the ZF6 transmission in the 1989-1996 Corvette. They started using them again in 2001 mated to their 8100 Vortec and the Isuzu Duramax engines.

How to change the fluid in your ZF5 manual transmission.Items you will need:-Gloves-Safety Glasses-Oil Catch Pan-7/8" Wrench-4qts of Mercon V ATF or it's equ...Here's a teardown with pictures: ZF5 (S5-47) Transmission Rebuild Diesel Truck Forum - Oilburners.net. wow. Thanks a lot this will help a lot. I am going to show this to my friend and we will see if we can give it a shot. I'm sure we will be able to do it. How long do you think it takes to rebuild this beast.Feb 20, 2010 · The ZF S5-42 is built in both a 2 wheel drive and 4 wheel drive version with gas and diesel designs. ZF first introduced the S5-42 in 1987 and was used in the Ford F250, F350, F450 and Super Duty trucks until 1994. All gears on the S5-42 are fully synchronized with an input torque rating of 420 ft-lb. Location. Phoenix, AZ. OK guys, it's time to put clean oil in the old ZF-5. Question is, what do I put in for oil that works best. 210,000 miles on the trans and it's still working good. Like to keep it that way. Any tips and tricks for how to fill it, what to use for oil, anti friction additives, or any other guidance would be appreciated.Automatic transmission linkage is the component that attaches a cable from the gear shifter to the transmission. Here are some of the problems that occur with transmission linkage ...I have a '93 F-Superduty (F450) 2WD 460 gas engine, ZF5 transmission w/brake and a Chelsea pto driving a hydraulic pump mounted about a foot & a half back via shaft with 2 u-joints. I want to swap this pto/pump and dump bed onto my '95 F350 7.3L Powerstroke, ZF5 4WD. The complete info from the ID tags is below. 1: Will this swap work.97K views 4 years ago. In this video we will be rebuilding the ZF S5-42 transmission from my truck. Let me start off by stating that I am not an expert, just a guy in his garage with a rebuild...Designed and built by the German company, ZF Friedrichshafen, the ZF5 transmission was available in both gas and diesel models of the Ford F-250, F-350, and F-450 trucks. …Reman Ford ZF Manual Transmission Diesel 5 Speed 1987-1992 F250 F350 4x2 2WD. Opens in a new window or tab. Remanufactured. 5.0 out of 5 stars. 1 product rating - Reman Ford ZF Manual Transmission Diesel 5 Speed 1987-1992 F250 F350 4x2 2WD. $2,549.95. bishop_engine (8,545) 98.3%. Buy It Now.

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ZF5 Speed Behind 460. The zf transmission which will work for your application is the SF-42 model which was produced for Ford trucks from 87-95. This transmission was only rated at 420ft-lbs of torque (thus the "42"). It might be ok if you're not drag racing, doing heavy rock-crawling, or towing a huge load.This is the Ford ZF5 7.3 pattern . It can be found on 7.3 IDI or 7.3 PSD trucks from 1987 to 1997. Dowel Holes are 3/8 and all 6 bolt holes fit 1/2″ bolts . This the is Ford 7.3 pattern ZF6 , It came in 1999 to 02 F250-550 trucks . It has the bottom of housing complete (not open like a zf5 ) and the input shaft has larger 1.375 splines .The ZF S5-47 is a fully synchronized 5-speed manual transmission with overdrive first used by Ford for a 1994.5 model year F-Series trucks with 7.3L Powerstroke Diesel engines. The rest of the F-Series models and the full-size Bronco would get ZF S5-42 5 speeds for the 1988 model year. The ZF S5-47 is very similar to and shares a number of ...4r75 transmission out of a 04 f250. Commerce, OK. $77. MOBILE MECHANIC / Auto Repair / parts - Engines & Transmissions, FOR SALE all types and models. Murfreesboro, TN. $300. Auto Parts, Engines and transmission all brand. Arlington, TX. New and used Car Transmissions for sale near you on Facebook Marketplace.Gear oil is usually around 80 weight, and that's way too heavy for the ZF5 whose lubricant should be around 20 weight. You can use many different fluids, but not 80W90 and similar gear oils. Gear oil and motor oil wts are not the same. Redline's MT-90 and MTL are similar to a 20 or 30 wt. motor oil.Feb 8, 2011 · Rear case (4wd is longer and bolts to transfer case/parking brake assembly) Mainshaft. 2wd has an output yoke attached with a nut. Also note that the 2wd F-superduty (pre-cursor to F-450) used a 4x4 transmission, but instead of the transfer case, the parking brake assembly bolted on the back. So a ZF5 out of a F-superduty with a 460 will bolt ... Ford Truck Enthusiasts Forums. Super Duty/Heavy Duty. 1999 to 2016 Super Duty. ZF 5-speed parking brake assembly. 1999 to 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with …normal ratings are between 50% and 75% on most things. so if the trans is rated for 470 torque, it should handle 750 to 800 torque with no problems. Hadn't actually thought of that. Thanks TJC! 1994.5 - 1997 7.3L Power Stroke Diesel - ZF-5 power capacity.QU20483 Basic Rebuild Kit for 1988-2001 Ford ZF 5 speed manual transmission. Models S5-42, S5-47, S5-47M. Includes Taper Bearings, Seals, Gaskets, and Seal Caps. Buy a QU20483 ZF5 transmission rebuild kit at Torque King. These 1988-2001 Ford ZF 5-speed manual transmission kits are new and usually ship within 1-2 business days.Jan 15, 2009 · ZF 5 speed manual - Transmission Guide. 1988 or later Ford 4 wheel drive pick up with small block engine. The ZF S542 was used from 1988-1994 and the ZF S547 from 1995 on. One of the easiest ways to spot a ZF is ribbed crisscross pattern on the sides. The transmission is aluminum and has an integral bell housing (one piece with the transmission ... ….

If you do a lot of towing, changing your fluid every 15-20,000 miles is often recommended. Otherwise, you can change it every 30-50,000 miles. For manuals, it's more important to make sure your seals are ok and check periodically to make sure your fluid level is good (maybe once a year or so), more often if you have an actively leaking seal.QU20483 Basic Rebuild Kit for 1988-2001 Ford ZF 5 speed manual transmission. Models S5-42, S5-47, S5-47M. Includes Taper Bearings, Seals, Gaskets, and Seal Caps. Buy a QU20483 ZF5 transmission rebuild kit at Torque King. These 1988-2001 Ford ZF 5-speed manual transmission kits are new and usually ship within 1-2 business days.The wide ratio (5.72/0.76) is primarily for gas engines, the close ratio (4.14/0.77) is for diesel engines. I have a sheet that says the wide ratio was an option with the diesel. I believe the ZF is rated at 350 ft-lbs. For comparison, the NP435 ratios are: 6.69, 3.34, 1.79, 1.00, rev- 8.26.normal ratings are between 50% and 75% on most things. so if the trans is rated for 470 torque, it should handle 750 to 800 torque with no problems. Hadn't actually thought of that. Thanks TJC! 1994.5 - 1997 7.3L Power Stroke Diesel - ZF-5 power capacity.Mar 3, 2013 · Transmission removal and rebuild ZF5. Hey guys, I've had my truck about 2 years, and finally sick enough of the bad syncros to take it out and go through it. I also think I might have a bad bearing because it pops out of 4th gear once and a while. its 7PM and I'm just about to roll the truck into the shop and start tearing it down. Designed and built by the German company, ZF Friedrichshafen, the ZF5 transmission was available in both gas and diesel models of the Ford F-250, F-350, and F-450 trucks. …ZF5 (S5-47) Rebuild. tapered roller bearings, caged gear bearings, and oil seals. First, drain the transmission. Then, remove the shift tower housing from the transmission case. Then, punch a hole. in and pry out the three cup plugs that hold the shift rail detent springs in the case. Remove the springs and you can.Jul 25, 2018 · Received 5 Likes on 5 Posts. 7.3 ZF5 Clutch Replacement Woes. I was given the task of replacing the clutch on my friend's '94 F350, with a 7.3 IDI and a Hypermax Turbo Kit. After wrestling with the crossover pipes, I was able to get them out to get the transmission out of the way to drop the dual mass flywheel to resurface it and install the ... Functionally the transmission performs a it it should, shifts fine in all gears and engaging reverse is not a problem. So I need some ideas as to *** is going on here. This is a junkyard transmission out of a 5.0 F250, with about 3 weeks left on its warranty.Received 1,716 Likes on 1,387 Posts. That combination was factory starting in 1988. Just find a f250/350, they are the most common trucks to find the zf in place. You can also get a trans from a f250/350 that had a 300 six in it. When I did my swap in my diesel, I was able to re-use the front driveshaft, and I could have used the c6 rear shaft ... Ford zf5 transmission, [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1]